Our Services
Thermosetting Plastic
We use a wide variety of thermoset polymers to fabricate components with great precision.
Overview
Stronger Plastic with Lighter Components
Intercosmo Industries is a leading manufacturer for top precision thermoset parts produced by injection moulding.
Today’s thermoset resins and products are widely used to replicate metal functionality at a fraction of the weight.
Thermoset polymers have emerged as an undeniable choice for tomorrow’s high-performance materials.
With over 25 years of thermoset experience Intercosmo realises its customers’ needs in the most cost-effective, yet innovative way making us your ideal partner for metal substitution in Thermosetting resin.
ISO 9001
Certified
ISO 14001
Certified
RoHS
COMPLiant
Thermosetting
Technology
Advanced technology used throughout the manufacturing process.
- Injection Molding
- Injection Compression Molding
- Compression Molding
- Insert Molding
- Auto-Degating
Injection Molding
Irreversible molding process by which malleable forms of Thermosetting plastic are injected by force into a heated mold.
Injection Compression Molding
This molding introduces lower residual stresses, lower molecular orientation and birefringence, less and more even shrinkage, and better dimensional tolerances.
Compression Molding
Excellent in strength and dimension stability. It is suitable to industrial components with very thick sections.
Insert Molding
Moulding precisely with various of inserts have knurled outer surface
Auto-Degating
Inner mould degating system has significantly enhanced material flowability, consistency and reduce extra manual workload
Thermosetting
Technology
Advanced technology used throughout the manufacturing process
Flash results from thermoset resins ease of flow combined with the need for tooling ventilation. We has created a variety of deflashing or deburring methods to eliminate this flash and preserve the structural integrity of the parts.
This procedure helps to ensure dimensional stability, removes last volatile components that are present in materials, and relieves stress.
Automated spray booth combine with the pressurized spray nozzle to maximize the efficiency and enhance the quality of the product surface.
Multi-spindle tapping not only save time on each parts, but in turn, overall productivity and capacity has increased.
We gives our customers the lowest landing cost with the highest levels of quality by using automation for the most important components and affordable flexible labour for others.
Thermosetting
Auxiliary Process
Advanced technology used throughout the manufacturing process.
Thermosetting
Material
Advanced technology used throughout the manufacturing process
The process influences the material’s mechanical strength that is good for chemical or heat resistance and dimensional stability
The compounds include Phenolic, Urea, DAP, Melamine and Epoxy resins that are made of glass fibres (up to 50%), carbon fibres, glass balls, mineral powder, etc
It’s a material with a pasty shape before moulding and very little shrinkage as the finished product, ensuring exceptional dimensional accuracy
Our Products
Why Our Thermosetting Plastic?
Temperature Resistant
Retain their shape and strength even when exposed to heat
Exceptional Strength
Ensures that they can resist extreme heat and other pressures
Thermal Insulating
Thermoset plastics’ electrical and thermal insulating properties make them ideal for electrical and electronic applications
Durable
Thermoset plastics deliver corrosion resistance and high-impact strength.
OUR PRODUCT Gallery
Thermosetting
For more than 25 years, we’ve maintained a reputation for producing the highest quality products at the lowest per unit price.